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Reading the Cut Have you ever asked yourself why cuts sometimes differ? Some cuts are wider on the top and narrow on the bottom and the other way around. Or dross is stuck underneath a sheet after the cutting process. What are the reasons for that? How can you prepare a process to avoid all […]
WHERE MOST FABRICATORS LOSE MONEY In plasma cutting, the biggest cost drivers usually aren’t the obvious ones. Most fabricators aren’t losing money on major failures—they’re losing it in small, everyday inefficiencies that add up over time. How a power supply is set up, how torches & consumables are selected, and when they’re replaced all have […]
Metalworking company from Bavaria invests in laser equipment from MicroStep Europa, strengthening its manufacturing capabilities Our customers’ stories are a proven and popular by our followers. Through interviews, we gain authentic impressions and a summary of real-world experiences. This time, we were interested in how satisfied the Bavarian company Kölbl Metallbau is with the EX-TRABEAM® […]
How to reduce exposure to fumes during thermal cutting You cannot make an omelet without cracking eggs – or release harmful gases and fumes. Depending on the base material and the gas used, plasma, laser, or oxyfuel cutting processes release extremely fine particles of zinc, lead, cadmium, chromium, beryllium, and other constituents into the environment. […]
Pro Guide: How to Get Clean Straight and Circular Cuts When it comes to plasma cutting, a lot of things can affect the final cut quality — amperage, torch height, cutting speed, and even the state of your consumables. We’ve already covered these topics in more detail in our earlier posts, Enhancing your plasma cutting […]
Because laser welding is required to deliver ever-better quality in ever-shorter times, the technology must also continue to evolve. The Laser World of Photonics trade fair is focused on laser technologies, welding, cutting, ultrashort-pulse lasers and all kinds of things. It’s spread out across multiple halls and is packed with leading tech companies. What innovations […]
Feedback on our products and their use is very important to us. We appreciate it even more when our customer is satisfied and is willing to share his or her experience with us. We visited one such company in Slovakia on site and interviewed Mr Martin Markovič about their specific needs and production requirements. Read […]
The shipbuilding and offshore industries are known for their complex and demanding fabrication requirements. With tight deadlines and high standards for quality and safety, yards and fabricators must rely on efficient and precise cutting methods to stay competitive. Plasma cutting has become an essential tool in these industries, offering a fast, accurate, and cost-effective way […]
The most commonly used thermal cutting processes used for the separation of metallic materials are Oxy-fuel, Plasma arc and Laser. Choosing the most appropriate process will depend upon but not be limited to the following factors: material type, thickness, product specification, capital expenditure and operating costs. In the following paragraphs you can learn more about […]
Are aftermarket plasma cutting consumables worth it? In today’s manufacturing landscape, efficiency and cost-effectiveness are paramount. One choice that manufacturers and business owners face is either to choose high priced OEM consumables, or to source their parts elsewhere. High-quality aftermarket plasma cutting consumables can reduce operating costs while maintaining cutting performance. The actual savings depend […]
Are you getting the most out of your EX-TRAFIRE® HD plasma cutting unit? The gouging mode is one feature that can take your cutting game to the next level. In this blog, we’ll delve into the world of gouging, exploring its benefits, applications, and tips for mastering this powerful technique. What is Gouging Mode? So, […]
Achieving top-notch cut quality with plasma cutting involves understanding the main factors that impact the results. In this blog guide, we’ll explore these crucial elements to help you get the best possible cut every time. The 7 Key Factors: 1. Amperage: The Power Player Amperage measures the flow of electrons in an electrical circuit. Higher […]
Can you imagine what else you can do with your plasma cutting machine? You could say that is just a machine for cutting metals. But that is not all! You can go even further and create an incredible piece of art. You can become an artist with this machine. Like our interviewee, Mr. Giovani Rossetti […]
In many areas of industry, highly stressed functional surfaces are reinforced with protective coatings. During the service life of a component, it often makes sense to remove worn protective coatings and apply new coatings to the highly stressed areas. The plasma gouging process offers an economical and environmentally responsible alternative to the conventional removal process […]
Cutting with any known thermal technologies such as plasma, laser, or oxy-fuel, can produce toxic fumes and gases that pollute the air we breathe. Fabrication shops tend to have both dry contaminants, from cutting, grinding and welding such as airborne dust, smoke and fumes, and some sticky contaminants, from oil mist and other lubrication needs. […]
The potential uses of plasma cutters are vast. The cutting technology is well-known and widely used in industrial plants processing flat metallic materials, such as sheet steel of various thicknesses. However, plasma cutters will also find use in smaller companies that focus on cutting, bending or otherwise shaping thin metal sheets. A typical example of […]
The following article focuses on a number of basic safety principles that can be applied to plasma arc cutting. The majority of the safety factors are generally well known, use the content of this article as a working knowledge refresher, keep safety in mind. Fatal Potential: The Lethal Power of Electricity Plasma arc cutting voltages […]
Some years ago, the Thermacut® Group decided to develop an “Own Brand” range of products with originality in mind. The Thermacut® design and development teams were set the challenge to create a technically advanced handheld plasma arc torch that is ergonomic, practical, robust and aesthetically pleasing to the eye. The plasma arc torch is an essential component of […]
If you are looking for a cutting solution that is impressive, portable, and sturdy, you might want to consider the cutting water table. The cutting water table is a multi-process cutting table that is purpose built for the EX-TRACK®CNC mechanized cutting system. It is equipped for oxyfuel cutting and plasma cutting when combined with an […]
Traditionally the biggest event in the world of welding and cutting took place in Essen in the 37th week. The best-known brands in this professional community presented their products, joining and cutting technologies or surface preparation methods. The most qualified experts also discussed and shared their experiences. Thermacut and other members of the IBG Group […]
Plasma cutting systems are becoming increasingly used in a wide array of applications. Any Investment in new cutting equipment is a significant decision where major breakdowns or minor performance decreases can affect overall productivity. Budgeting, assessment of market offerings, and consideration of return on investment are all important factors to ultimately make a well informed […]
When you need to cut pipes on construction sites, sometimes can happen that the access to the electricity can be difficult, or even worse, none-existent. Then you will appreciate a reliable device that is independent on the electrical connection. We introduce the EX-TRACK® PA-1, portable pipe cutter from Thermacut®. EX-TRACK®PA-1 is a portable cutting system […]
Thermacut® has recently launched a new HD range of the EX-TRAFIRE® plasma cutting systems. What you can expect and where are they applicable? Read on to find out more. These powerful plasma cutting systems are designed to meet the rigorous demands of continuous industrial use. The EX-TRAFIRE®HD plasma cutters have a 100% duty cycle for […]
EX-TRAFIRE® plasma cutters have been an important part of the Thermacut® portfolio for several years, and they are offered to our customers worldwide. A few years ago, one of them was purchased by the Czech Assembly Works company from Uhersky Brod. They got the EX-TRAFIRE®75SD plasma cutter. The company operates worldwide in the field of […]
Are you new to plasma cutting and uncertain about which gases to choose to achieve the best results? Although there is a lot of information everywhere, the average operater, especially a newbie, might get lost quickly. Let´s clear it up once and for all. Depending on the metal that you´re cutting, you´ll require different types […]
On Friday September 16, Thermacut® celebrated its 30th anniversary. Thermacut® is originally a Czech company that has long enjoyed a reputation as a reliable employer with a friendly internal atmosphere, a welcoming company culture and, above all, a strong pro-customer approach. It currently employs around 280 people and has extensive sales representation in 26 countries […]
During a daily routine cutting process, and if the operator is doing everything correctly, it is almost impossible to know how the torch will react in non-standard conditions. For example, how it reacts when the torch is overheated, or the nozzle gets blocked. Thermacut® has come up with a solution to simulate these extreme conditions, […]
Sales and service employees of replacement plasma cutting torches, leads and consumables manufacturers increasingly encounter confused customers. This confusion is often initiated by attempts from plasma cutting system Original Equipment Manufacturers (OEM’s) to recover the market share they have lost to fair competition in the replacement torch, leads and consumables market. These companies often use […]